Combining GenAI and Generative Design for Automation System Development

Nov. 5, 2024
Generative AI enables the exploration of multiple scenarios to refine automated system parameters in real-time and make industrial automation more accessible, efficient and aligned with specific business goals and industry standards.

The integration of generative AI (GenAI) into tools such as cloud-based SaaS (software-as-a-service)  products are driving dynamic transformation in the industrial automation space. The emergence of ChatGPT and a host of other GenAI breakthrough platforms opened the flood gates of potential  applications for large language models (LLMs) trained on publicly available information and the standard  prompt-response interaction pattern within industrial technologies. Since then, a number of partnerships have been and are being formed between industrial automation providers and GenAI  platforms to develop tools designed to assist automation system developers. 

These collaborations have developed prototype tools focused on creating an evaluation framework to  assess and improve the responses generated by AI in the context of industrial automation. Such tailored AI solutions aim to improve productivity in control system design, expedite code creation, answer product questions, assist with debugging and generate innovative ideas. 

Using GenAI for generative design Generative design, a longstanding approach in various tools, is experiencing a significant evolution with  the integration of GenAI. While generative design itself is not new and has long used traditional AI to  enhance system and product design, the introduction of GenAI brings a new dimension by incorporating  human-in-the-loop capabilities. This evolution is transforming how engineers and manufacturers  conceptualize, create and optimize automation technologies.

It's important to differentiate between existing generative design capabilities that use traditional AI and  the emerging trend of integrating GenAI. Traditional generative design relies on pre-defined algorithms  and constraints to generate design options, while GenAI introduces a more dynamic and interactive process. With GenAI, human expertise is combined with AI's generative capabilities, allowing for more  intuitive and context-aware design iterations.

At its core, the integration of GenAI into generative design represents a fundamental shift in the creative  process. Unlike traditional generative design methods that rely on AI algorithms alone, the addition of GenAI introduces a more interactive and iterative approach, where engineers can provide feedback and  guide the AI system towards more optimal solutions. This allows them to explore vast design spaces and  generate numerous potential designs based on specified parameters, constraints and performance goals. 

This approach is particularly well-suited to the complex world of automation systems, where multiple  variables and competing objectives often need to be balanced, especially in product development and  optimization.

The generative design process 

The generative design process begins with engineers defining the key parameters and constraints of the  automation system they wish to design. These could include factors such as spatial limitations, load- bearing requirements, energy efficiency targets, material preferences and cost constraints.

Additionally,  performance goals are set, which might encompass metrics like cycle time, precision, reliability and  adaptability to different production scenarios.

Once these inputs are established, the AI-driven generative design system goes to work. It rapidly  iterates through countless design possibilities, evaluating each against the specified criteria. The power  of this approach lies in its ability to consider design options that a human engineer might never  conceive, free from the limitations of preconceived notions or traditional design conventions.

For example, consider the process of creating a new physical product, such as a latch for a space shuttle  door. Traditionally, engineers would model the product using tools like Autodesk or AutoCAD, create a  prototype, run tests and analyze the results. The challenge then becomes how to efficiently incorporate  these test results into design improvements. After initial modeling and testing, the AI could be prompted  to generate multiple design alternatives based on the test results. For instance, if a performance  parameter is suboptimal, AI might suggest five different ways to enhance the design, complete with  explanations for each option.

Boosting ideation, standardization and accessibility

As industrial processes become increasingly complex and demands for efficiency and sustainability grow,  finding optimal designs becomes more challenging. Marrying GenAI with generative design has the  potential to dramatically streamline the ideation process, rapidly generating innovative solutions that  might have taken engineers significantly longer to conceive using traditional methods.

Applying GenAI-powered generative design to automation systems increases the speed at which multiple design  alternatives can be generated and evaluated. In a matter of hours or days, the system can produce  hundreds or even thousands of design options, each optimized for the given parameters. If sustainability  is a priority, for instance, the GenAI can be directed to focus on eco-friendly design options.

This  adaptability makes the technology suitable for a wide range of industrial applications and priorities,  enabling engineers to explore a broader range of possibilities.

Another crucial application ivolves ensuring alignment with industry standards and best practices. GenAI  can verify system compliance with cybersecurity standards, for instance, by highlighting areas where a  system deviates from established norms, helping engineers maintain consistency and quality across  projects.

This technology also shows promise in standardizing practices across engineering teams,  particularly in scenarios where engineers of varying experience levels need to adhere to the same design  standards and use consistent libraries. This consistency is valuable when replicating systems across  different sites or environments, as GenAI can suggest appropriate adjustments while maintaining overall  design integrity.

A key advantage to GenAI in the generative design context is its accessibility. Unlike traditional AI  systems that often operate as black boxes with opaque algorithms, generative AI offers a more  interactive and understandable interface. Users don't need to be data scientists or AI experts to engage  with the technology—they can use natural language prompts or even speak their requests. So, despite  not necessarily having a technical background, executives can become highly engaged with the potential  applications of GenAI in their systems.

This level of excitement and buy-in from non-technical executives  underscores GenAI’s potential to bridge gaps between different roles within an organization.

Tony Carrara is business manager of FactoryTalk Design Studio at Rockwell Automation.

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